I thought maybe someone is planning in upgrade their Voxelab Aquila (or Ender 3) the same way as I did, so here is what I did:

I used the original Satsana Model and changed it, so that it now supports the use of two 4010 fans (like noctua - for extra silence), also supports a DirectDrive and can function as base for a cable chain if used. I use it with my Voxelab Aquila, but as I upgraded to DirectDrive it now uses the same mount for fans as an Ender 3. Available for free here:

https://www.printables.com/de/model/537209-dual-4010-directdrive-cablechain-compatible-satsan

I used this DirectDrive Upgrade Kit:

UniTak3D Ender 3 Direct Drive Upgrade-Kit Conversion-Halterung für Ender 3 V2, Ender 3 Pro und Voxelab Aquila 3D-Drucker Compatibel with BMG Dual Drive&Bowden Extruder&Dual Gear Extruder(NOT for Neo) https://amzn.eu/d/g7KH2nK

Also I used this fans:

Noctua NF-A4x10 FLX, Leiser Premium-Lüfter, 3-Pin (40x10mm, Braun) https://amzn.eu/d/ff9L8Rv

And this cablechain:

https://www.thingiverse.com/thing:4725903

Additional photos:

  • Gorroth@lemmy.worldOPEnglish
    2·
    11 months ago

    Also feel free to ask if you have any questions on the upgrading process on either of the upgrades :)

  • thantik@lemmy.worldEnglish
    31·
    11 months ago

    Axial Fans are a bad application for this. Generally you need to limit yourself to around 11 degrees of air “bend” to get good flow. If you have more than that, typically you want a radial (squirrel cage) fan for this as they put out more static pressure. This allows it to overcome the pressure gradients necessary for good flow at the tip of your airflow exit.

    You’ll likely experience sub-par performance with this setup. You’ve got good design skills though!

    • Gorroth@lemmy.worldOPEnglish
      2·
      11 months ago

      Thanks, still learning all the features of fusion 360, but I’m getting better ;)

      Actually I am experiencing pretty perfect prints with this setup right now (perfect for me) and I can actually feel the air flow where it’s supposed to. But see and decide yourself :) Here some examples in different materials already printed with this type of fan setup

      Victorinox Scales in PLA:

      You maybe saw my first TPU iPhone case in this community, here is another design (made by myself this time):

      First layer side of a shelf I printed recently in PETG:

      • thantik@lemmy.worldEnglish
        21·
        11 months ago

        The fan flow issue will show itself in much larger parts eventually. If all you’re doing is printing thin walled boxes, it’ll probably be okay. You’re already proficient in Fusion360 I’d say!